Fabrication

All of our welded frames are manufactured in house by our trained professionals. We use a variety of materials including, corrosion resistant steel, structural steel, and aluminum. We also offer the option to paint or powder coat your awning frames.

Let our design team work with you on the best design, both aesthetically and structurally, for your specific needs. There is no project too large and no design too complicated. We've been fabricating custom frames for over 90 years and pride ourselves on our innovative design and manufacturing techniques.

Our most popular steel is our GatorShield Line:

  • GatorShield® is our superior, triple-layer rust and corrosion resistant product protection. GatorShield coated steel tubing has been the standard of excellence and the product of choice for outdoor structures for over 15 years.

  • GatorShield tubing is given superior corrosion resistance by a patented, in-line Flo-Coat® process. Coatings of zinc and chromate are applied, then a clear polymer topcoat seals the surface. The result is unmatched, long-lasting rust and corrosion protection. GatorShield's bright, smooth and uniform surface retains its attractive appearance for an extended period.

  • GatorShield's advantages over aluminum add up. Lower material cost, less material required per structure, and less fabrication expense add up to a compelling cost argument in favor of GatorShield tubing as the material of choice for outdoor structures. And the much-reduced risk of post-installation failure due to welding and wind, snow or ice loading is GatorShield's "insurance policy" against expensive repair or replacement in the future. Also, the use of steel reduces theft and vandalism of structures... the scrap value of aluminum is more than 10 times that of steel.

  • GatorShield's strength is the key to is advantage over aluminum yielding greater structural integrity and requiring fewer linear feet of material per structure. In turn, these advantages translate into longer life and lower costs for outdoor structures.

  • GatorShield's higher strength permits the use of smaller sizes and/or lighter walls to achieve the desired design performance. Less GatorShield tubing is required than aluminum for any given outdoor structure. Less material and GatorShield's lower material cost (approximately 50% savings vs. aluminum) give GatorShield a compelling advantage over aluminum.

A comparison of the requirements for fabricating outdoor structures of GatorShield and aluminum reveal major advantages for GatorShield:

  • GatorShield ductile steel tubing withstands the bending and forming required for custom awning designs, recreational equipment, etc. Common tempers of aluminum, however, continue to age- harden while in storage, and can break during any fabrication process, causing costly scrap losses.

  • Aluminum loses approximately 50% of its strength in the weld area, which could cause post- installation failure if welds are not located in low stress areas of the structure during its design. In addition, welding of aluminum, or using aluminum electrodes, which contain magnesium, can result in unsightly black deposits.

  • Steel structures require significantly fewer welds. The result is lower welding labor costs for GatorShield structures. Welding GatorShield also requires less expensive equipment and materials. And, unlike aluminum, GatorShield can be easily welded in the field.

  • GatorShield steel tubing is easily and less expensively painted or powder coated than aluminum, offering variety in color, texture, and sheen to enhance design possibilities and aesthetic appeal. Because GatorShield's third coat has the same paint chemistry and surface consistency as costly primers, finish adhesion is excellent, providing a long lasting, attractive appearance.